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fault diagnosis

from deterministic to probabilistic

Critical infrastructures such as power grids, communication and energy networks; potentially dangerous industrial processes such as nuclear or chemical plants; transportation systems or autonomous robots. These are examples of systems for which safety and resiliency should be an integral part of their design. The occurrence of faults in these cases can lead to unacceptable losses, or simply make their operation uneconomical. For instance, in the offshore wind energy sector Operation&Maintenance costs can already reach up to 30% of the total lifetime cost (May et al., 2015). Detecting and accommodating faults before they lead to extreme consequences is thus a key requirement.

Model-based techniques constitute a powerful way to detect faults, by comparing the predictions of a mathematical model (or digital twin as often referred to in the industry) of the system to real-time measurements coming from sensors. The central problem of fault diagnosis then becomes detecting when differences between the two are caused by physiological uncertainties present in the model and the sensors, and when they are due to an actual, pathological fault.

We contributed by extending centralized model-based methods in order to handle large-scale, uncertain nonlinear systems (Ferrari et al., 2012). Then we focused on the central problem of getting better diagnosis performances in terms of the so-called False Alarm Rates and Missed Detection Rates. Our key to reaching this objective is moving from a deterministic to a probabilistic approach: in (Rostampour et al., 2017), (Rostampour et al., 2018), (Rostampour et al., 2020) we used a scenario approach to derive set-based thresholds with user-desired probabilistic robustness. Our research efforts are now focusing on deriving fast, general and efficient methods for quantifying and propagating uncertainties through arbitrary nonlinear systems. Our work on fault diagnosis found applications in wind energy, cyber-physical systems security, automotive and aerospace industries and in robotics.

Joint work with (mostly): Thomas Parisini, Marios M. Polycarpou, Francesca Boem, Vahab Rostampour, Yichao Liu, Ping Wu.

Publications

  1. CONENGPRAC
    A Sliding Mode Observer Approach to Oscillatory Fault Detection in Commercial Aircraft
    Keijzer, Twan, Engelbrecht, Japie A. A., Goupil, Philippe, and Ferrari, Riccardo M.G.
    Control Engineering Practice 2023
  2. AUTO
    Threshold Design for Fault Detection with First Order Sliding Mode Observers
    Keijzer, Twan, and Ferrari, Riccardo M.G.
    Automatica 2022
  3. ENRG
    Enabling Co-Innovation for a Successful Digital Transformation in Wind Energy Using a New Digital Ecosystem and a Fault Detection Case Study
    Barber, Sarah, Lima, Luiz Andre Moyses, Sakagami, Yoshiaki, Quick, Julian, Latiffianti, Effi, Liu, Yichao, Ferrari, Riccardo M.G., Letzgus, Simon, Zhang, Xujie, and Hammer, Florian
    Energies 2022
  4. IET_RPG
    Floating offshore wind turbine fault diagnosis via regularized dynamic canonical correlation and Fisher discriminant analysis
    Wu, Ping, Liu, Yichao, Ferrari, Riccardo M.G., and Wingerden, Jan-Willem
    IET Renewable Power Generation 2021
  5. WE
    Fault-Tolerant Individual Pitch Control of Floating Offshore Wind Turbines via Subspace Predictive Repetitive Control
    Liu, Yichao, Frederik, Joeri, Ferrari, Riccardo M.G., Wu, Ping, Li, Sunwei, and Wingerden, Jan-Willem
    Wind Energy 2021
  6. J_RENENE
    Fault diagnosis of the 10MW Floating Offshore Wind Turbine Benchmark: A mixed model and signal-based approach
    Liu, Yichao, Ferrari, Riccardo M.G., Wu, Ping, Jiang, Xiaoli, Li, Sunwei, and Wingerden, Jan-Willem
    Renewable Energy 2021
  7. IEEE_TAC
    Privatized distributed anomaly detection for large-scale nonlinear uncertain systems
    Rostampour, Vahab, Ferrari, Riccardo M.G., Teixeira, André M.H., and Keviczky, Tamas
    IEEE Transactions on Automatic Control 2020
  8. IEEE_TII
    Data Driven Incipient Fault Detection via Canonical Variate Dissimilarity and Mixed Kernel Principal Component Analysis
    Wu, Ping, Liu, Yichao, and Ferrari, Riccardo M.G.
    IEEE Transactions on Industrial Informatics 2021
  9. ARC
    Distributed fault diagnosis for continuous-time nonlinear systems: The input–output case
    Boem, Francesca, Ferrari, Riccardo M.G., Parisini, Thomas, and Polycarpou, Marios M.
    Annual Reviews in Control 2013
  10. IEEE_TAC
    Distributed Fault Detection and Isolation of Large-Scale Discrete-Time Nonlinear Systems: An Adaptive Approximation Approach
    Ferrari, Riccardo M.G., Parisini, Thomas, and Polycarpou, Marios M.
    IEEE Transactions on Automatic Control 2012
  11. IEEE_TAC
    Distributed Fault Diagnosis With Overlapping Decompositions: An Adaptive Approximation Approach
    Ferrari, Riccardo M.G., Parisini, Thomas, and Polycarpou, Marios M.
    IEEE Transactions on Automatic Control 2009
  12. SAFEPROCESS22
    Beta Residuals: Improving Fault-Tolerant Control for Sensory Faults via Bayesian Inference and Precision Learning
    Baioumy, Mohamed, Hartemink, William, Ferrari, Riccardo M.G., and Hawes, Nick
    In IFAC Symposium on Fault Detection, Supervision and Safety for Technical Processes 2022
  13. IWAI21
    Towards Stochastic Fault-tolerant Control using Precision Learning and Active Inference
    Baioumy, Mohamed, Pezzato, Corrado, Corbato, Carlos Hernández, Hawes, Nick, and Ferrari, Riccardo M.G.
    In International Workshop on Active Inference 2021
  14. ECC21
    Fault-tolerant Control of Robotic Systems with Sensory Faults using Unbiased Active Inference
    Baioumy, Mohamed, Pezzato, Corrado, Ferrari, Riccardo M.G., Corbato, Carlos Hernández, and Hawes, Nick
    In European Control Conference 2021
  15. TORQUE20
    Fault Detection of the Mooring system in Floating Offshore Wind Turbines based on the Wave-excited Linear Model
    Liu, Yichao, Fontanella, Alessandro, Wu, Ping, Ferrari, Riccardo M.G., and Wingerden, Jan-Willem
    In Science of Making Torque from Wind Conference 2020
  16. IWAI20
    Active inference for fault tolerant control of robot manipulators with sensory faults
    Pezzato, Corrado, Baioumy, Mohamed, Corbato, Carlos Hernández, Hawes, Nick, Wisse, Martijn, and Ferrari, Riccardo M.G.
    In International Workshop on Active Inference 2020
  17. IFAC20
    Fast Adaptive Fault Accommodation in Floating Offshore Wind Turbines via Model-Based Fault Diagnosis and Subspace Predictive Repetitive Control
    Liu, Yichao, Wu, Ping, Ferrari, Riccardo M.G., and Wingerden, Jan-Willem
    In IFAC World Congress 2020
  18. ACC20
    Adaptive fault accommodation of pitch actuator stuck type of fault in floating offshore wind turbines: a subspace predictive repetitive control approach
    Liu, Yichao, Frederik, Joeri, Fontanella, Alessandro, Ferrari, Riccardo M.G., and Wingerden, Jan-Willem
    In American Control Conference 2020
  19. SAFEPROCESS18
    Differentially-Private Distributed Fault Diagnosis for Large-Scale Nonlinear Uncertain Systems
    Rostampour, Vahab, Ferrari, Riccardo M.G., Teixeira, André M.H., and Keviczky, Tamas
    In IFAC Symposium on Fault Detection, Supervision and Safety for Technical Processes 2018
  20. ACC17
    A set based probabilistic approach to threshold design for optimal fault detection
    Rostampour, Vahab, Ferrari, Riccardo M.G., and Keviczky, Tamas
    In American Control Conference 2017
  21. SAFEPROCESS15
    Optimal Topology for Distributed Fault Detection of Large-scale Systems
    Boem, Francesca, Ferrari, Riccardo M.G., Parisini, Thomas, and Polycarpou, Marios M.
    In IFAC Symposium on Fault Detection, Supervision and Safety for Technical Processes 2015
  22. ECC13
    An algebraic approach for robust fault detection of input-output elastodynamic distributed parameter systems
    Ferrari, Riccardo M.G., Parisini, Thomas, and Polycarpou, Marios M.
    In European Control Conference 2013
  23. ACC13
    Distributed fault detection for uncertain nonlinear systems: A network delay compensation strategy
    Boem, Francesca, Ferrari, Riccardo M.G., Parisini, Thomas, and Polycarpou, Marios M.
    In American Control Conference 2013
  24. SAFEPROCESS12
    Distributed fault diagnosis for input-output continuous-time nonlinear systems
    Boem, Francesca, Ferrari, Riccardo M.G., Parisini, Thomas, and Polycarpou, Marios M.
    In IFAC Symposium on Fault Detection, Supervision and Safety for Technical Processes 2012
  25. IFAC11
    Fault Detection and Isolation of the Wind Turbine Benchmark: an Estimation-based Approach
    Zhang, Xiaodong, Zhang, Qi, Zhao, Songling, Ferrari, Riccardo M.G., Polycarpou, Marios M., and Parisini, Thomas
    In IFAC World Congress 2011
  26. CDC10
    Distributed fault diagnosis of large-scale discrete-time nonlinear systems: New results on the isolation problem
    Ferrari, Riccardo M.G., Parisini, Thomas, and Polycarpou, Marios M.
    In Conference on Decision and Control 2010
  27. ACC08
    A robust fault detection and isolation scheme for a class of uncertain input-output discrete-time nonlinear systems
    Ferrari, Riccardo M.G., Parisini, Thomas, and Polycarpou, Marios M.
    In American Control Conference 2008
  28. CDC07
    A fault detection and isolation scheme for nonlinear uncertain discrete-time sytems
    Ferrari, Riccardo M.G., Parisini, Thomas, and Polycarpou, Marios M.
    In Conference on Decision and Control 2007
  29. ACC07
    Distributed fault diagnosis with overlapping decompositions and consensus filters
    Ferrari, Riccardo M.G., Parisini, Thomas, and Polycarpou, Marios M.
    In American Control Conference 2007
  30. ISIC06
    A fault detection scheme for distributed nonlinear uncertain systems
    Ferrari, Riccardo M.G., Parisini, Thomas, and Polycarpou, Marios M.
    In IEEE International Symposium on Intelligent Control 2006

Additional References

  1. Economic analysis of condition monitoring systems for offshore wind turbine sub-systems
    May, Allan, McMillan, David, and Thöns, Sebastian
    IET Renewable Power Generation 2015