The Well Kept Secret of Successful Automation
The Well Kept Secret of Successful Automation
Ir. G.V. ten Hacken
Shell Global Solutions International bv
Abstract
Automation (used here to describe the various levels of process control and
optimization) has always received significant attention in Shell. Many
developments resulted in products and many products were implemented. This
now sounds easier than it was in practice. No theory will find its way into
practice if there are no guidelines how to build and maintain applications.
This meant that next to the products we had to build up successful
implementation practices.
A first step was to develop (self) training material and courses aimed
to bring application engineers to a level where they could build and maintain
applications with little assistance. Every new product or enhancement to an
existing product now inevitably triggers an update of the training material
and if necessary the course structure.
Another important step was the development of methods to calculate benefits.
This was necessary to justify the cost of implementation and maintenance and
resulted in increased investments.
When applications were implemented repeatedly on similar units it was
decided to produce control strategy documents for those units. This
helped tremendously to improve the implementation efficiency.
With the number and complexity of applications increasing over time,
the users strongly expressed the need for maintenance support in the
form of performance monitoring and diagnosis tools. This led to further
developments and products.
In a further effort to close the loop of the development - implementation
cycle a survey is now carried out every two years amongst the users to
benchmark the implementation of automation. It provides very useful
information for users and developers and helps to direct the efforts
toward top performance.
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